Thursday, 06 February 2025 10:55

New facility allows mastitis technology production

Written by  Staff Reporters
Bovonic Chair Bridgit Hawkins (left) and founder Liam Kampshof officially open the company’s new premises in Tauranga. Bovonic Chair Bridgit Hawkins (left) and founder Liam Kampshof officially open the company’s new premises in Tauranga.

The opening of Bovonic’s new facility near Tauranga late last year will allow the company to commercialise the production of its mastitis detection technology, QuadSense, to meet farmer demand and support plans for international expansion.

The company will be keeping product assembly in-house, allowing it to uphold stringent quality control and achieve significant cost savings, so it can continue offering an affordable price point for farmers.

QuadSense was officially launched at National Fieldays in June last year. In just 6 months, more than 1,000 units have been installed on New Zealand dairy farms, delivering immediate benefits such as reduced bulk somatic cell counts, improved herd health, and time savings for farmers.

With this strong foundation at home, Bovonic is now preparing for a UK and Ireland market launch. The company has already established trial farms in Ireland and received positive feedback from international trade shows, validating QuadSense for overseas markets.

“Keeping our final assembly in-house has been a game-changer,” says Bovonic founder Liam Kampshof.

“It allows us to maintain absolute control over product quality, which has always been our top priority. And these are also the first premises we’ve had with windows – natural light makes a big difference after spending years tinkering away in dark sheds!”

Kampshof dreamed of becoming an inventor from the age of eight. Celebrating this milestone has been an opportunity for him to reflect on how far Bovonic has come since its inception in 2021.

“I started with a prototype made from a Bunnings pipe and a 3D-printed sensor,” he says.

“We tested the concept at Fieldays and had 150 farmers sign up, saying they’d buy something like this if it existed. That early validation gave us the confidence to move forward - and here we are, a few years later, with over 1,000 units installed.”

Farmer feedback has been integral to Bovonic’s success, shaping the development of the QuadSense system and its app.

“Initially, we didn’t plan on creating an app,” Kampshof admits. “But farmers told us they needed easier ways to track alerts and adjust thresholds, so we created a tool that makes recordkeeping seamless and improves usability.”

A $940,000 capital investment last year has supported QuadSense’s launch, product development, IP protection, and exploration of overseas markets. The company says the technology has transformed mastitis management, offering farmers peace of mind and tangible results.

“One farmer told us he found 15 staph cases in just one month using QuadSense,” says Kampshof. “That level of early detection not only saved his herd, but also reduced his stress and prevented the spread of harsh, contagious strains of mastitis.”

Bovonic’s next steps include setting up a New Zealand distribution network, validating Quad- Sense for rotary sheds, and continuing international trials ahead of its UK and Ireland launch.

To support this growth, immediate hires include a product development lead to drive innovation and a customer success representative to enhance farmer support.

“The best decision I’ve made was hiring people who are smarter than me,” says Kampshof. “It’s been a huge part of our growth, and I’m incredibly grateful to my team and investors for believing in our vision.”

Bovonic says it is committed to improving animal health, farm profitability, and environmental outcomes. It says QuadSense reduces the need for antibiotics, helps lower somatic cell counts, and aligns with the dairy industry’s emissions reduction goals.

“This milestone is just the beginning,” says Kampshof.

“Our vision is to make QuadSense as indispensable to dairy farmers as automatic cup removers. It’s about creating technology that’s simple, affordable, and truly valuable for farmers.”

Quadsense FBTW

Over 1,000 QuadSense units have been installed on New Zealand dairy farms.

Fast, Accurate

QuadSense is made up of four patented milk sensors that are inserted into the four liners of the milking cups. By measuring and comparing milk from each quarter of the udder, QuadSense can achieve greater accuracy than other in-line mastitis detectors.

QuadSense starts measuring milk as soon as the cups are on, then gives a result after just a minute.

It can be installed by farmers into any milking cup liner and gives a red-light alert when mastitis is present.

DairyNZ estimates the cost of mastitis across the New Zealand dairy industry is $180 million per year.

More like this

Understanding udder health

Last month we talked about why dry cow management is critical, though often overlooked. This month I wanted to dive further into the dry period’s importance to udder health.

Maintaining raceways the easy way

Farm races or laneways are central to moving animals, people and machinery around the farm. In the case of dairy farms, their maintenance is paramount as cows may walk considerable distances two or even three times a day.

The ultimate in stock handling

Made in New Zealand is a feature that looks at the wealth of design and manufacturing ability we have in New Zealand, producing productive and cost-effective products for the agricultural sector. Machinery and Products editor Mark Daniel takes a closer look at Combi Clamp Limited, catching up with Managing Director Wayne Coffey.

Telehandler’s value on the rise

The practicalities of dairy farming centre around looking after animals well, and a whole bunch of logistics – largely lifting and loading.

Silage cover reduces wastage

Waikato farmer Dave Muggeridge was fed up with water seeping in through his maize silage cover and spoiling feed.

Featured

Eating more fruit and veg 'helps the economy'

A new international study serves as a stark warning for New Zealanders: our health and wellbeing are in our hands, and increasing our intake of fruit and vegetables is a key step to reducing the pressure on our healthcare system.

National

Machinery & Products

Amazone extends hoe range

With many European manufacturers releasing mechanical weeding systems to counter the backlash around the use and possible banning of agrochemicals,…

Gong for NH dealers

New Holland dealers from around Australia and New Zealand came together last month for the Dealer of the Year Awards,…

A true Kiwi ingenuity

The King Cobra raingun continues to have a huge following in the New Zealand market and is also exported to…

» Latest Print Issues Online

Milking It

Dairy power

OPINION: The good times felt across the dairy sector weren't lost at last week's Beef + Lamb NZ annual meeting.

» Connect with Dairy News

» eNewsletter

Subscribe to our weekly newsletter