Thursday, 01 June 2023 10:55

System boosts trailer loads, lifts efficiency

Written by  Mark Daniel
Tractors, on average, spend up to 70% of their time on haulage duties. Tractors, on average, spend up to 70% of their time on haulage duties.

Industry research has shown that on average tractors spend up to 70% of their time on haulage duties.

It would make sense then that the loads they tow would benefit from an increase in density to reduce the overall number of trips required, thereby increasing efficiency.

Irish company Hispec has adopted this thinking with its Kompactor trailer range, embracing the principles being rapidly adopted by the freight transport industry, with a system that can increase trailer loads by up to 30%.</p.

Available in New Zealand, the tandem-axle K36 trailer features a 22-foot long body offering, a 36 cubic metre capacity, carried on a heavy-duty chassis that uses highspeed commercial running gear and super single tyres. Standard specification also includes air over hydraulic braking, a hydraulically sprung drawbar and bolt on swivel ring hitch.

Using a steel body construction, extensive vertical bracing helps retain rigidity to overcome any compaction loadings, while at the same time delivering an extended working life. At the heart of the system, compaction is achieved by a multi-stage hydraulic ram that moves the floor/ headboard rearwards to firstly compact, then eventually discharge the load. The company notes that the moving floor serves to carry the load and reduce the overall pressure on the moving headboard.

In operation, material is loaded by harvester or loaders, starting at the rear and moving forwards. During the loading cycle the tractor driver has visibility of the load via a large vision panel integrated into the front bulkhead. Compaction can be initiated during the loading process, or during headland turns when used for harvesting operations.

At the rear of the machine, the tailgate is secured using a drop and lock system to resist the compaction forces. After any compaction sequence, the floor and headboard return to the start position at the front of the trailer.

Unloading, using a moveable headboard for ejection, is said to offer several benefits including the ability to discharge in low headroom situations, increased stability by removing the need to tip long bodies at steep angles and the removal of vertical jack-knife situations caused by “sticking” loads.

In operation, the rear door raises to 90 degrees from the closed position to clear the trailer body, so allowing an unimpeded discharge in around one minute. Attention to detail sees the headboard stopping flush with the rear edge of the trailer body, ensuring complete discharge of any material.

Also at the rear, a discharge chute incorporates into the floor to allow controlled discharge of free running materials.

A range of options includes a passive rear steering system for the K36, allowing tighter turning and a lock-out system for reversing, 200mm deep “greedy boards” to increase capacity and a hydraulically actuated load cover system for safe road travel.

n addition, a ball and spoon drawbar coupling can increase comfort and reduce wear, while a fully independent weighing system can accurately measure loads.

Measuring 2.7m wide, 3.55m high and 8.45m long, the Kompactor K36 tips the scales at around 7200kg and is shod with 710/40R22.5 tyre equipment.

www.gaz.co.nz

More like this

New Michelin Tyres for Slurry Tankers and Trailers

Global tyre manufacturer Michelin has extended its agricultural trailer tyre range, with the introduction of its new WorkxBib series, designed for tipping trailers, slurry tankers and manure spreaders.

JCB Lifts Investment After Hydrogen Engine Milestone

Following the record-breaking success of its hydrogen-powered Hydromax, JCB is ramping up its investment in the business, key to the first major change at the executive level of the business, with George Bamford stepping up to the post of joint chairman, alongside his father Lord Bamford.

Massey Ferguson to Add Compact Tractors in ITL partnership

Massey Ferguson has announced a strategic supply partnership with International Tractors Limited (ITL), a manufacturer of low-horsepower and compact tractors, with recognised brands such as Sonalika and Sollis, to expand its portfolio with a new tractor range.

Case IH Wins EIMA Award for Optum Suspension System

With the biannual Italian EIMA machinery Expo less than a month away, Case IH has taken out a Technical Evolution award for the Advanced Vehicle Suspension system available on its Optum 360–440 series tractors.

The Advanced Vehicle Suspension system, available on Optum 360, 390, and 440 models, responds to changing conditions, automatically adjusting how the suspension reacts to absorbs shocks and controlling vehicle movement.

In operation, sensors monitor the vibrations transmitted from the tractor chassis to the operator cabin, allowing the system to adjust suspension damping in real time. The control system incorporates key priorities, such as comfort at lower speeds and stability as speed increases, while also reacting to factors such as lower tyre pressures, where the tyres absorb more of the initial shock.

Case IH said as suspension requirements change throughout the working day, as tractors move between the paddock and road transport, the system manages suspension response in the background as tasks, speeds and conditions change, leaving the operator without the need to make manual adjustments.

Richard Hollins, Optum series tractors global product manager, said: “Pioneering technology must earn its place in the working day. Farmers and contractors will judge an investment by what it delivers, including manageable ownership costs, dependable up-time and the versatility to tackle different jobs. With AVS, we are putting intelligent control to work for comfort and stability, without giving the operator another setting to manage.”

Organised by FederUnacoma, the Italian Agricultural Machinery Manufacturers Federation, the contest has been part of EIMA since 1986, with the Technical Evolution distinction awarded to products that introduce original improvements to solutions already manufactured or patented.

www.caseih.com

Featured

Editorial: Support Dairy

OPINION: Political parties are getting plenty of advice and recommendations from sector groups as the election approaches.

National

Machinery & Products

» Latest Print Issues Online

Milking It

» Connect with Dairy News

» eNewsletter

Subscribe to our weekly newsletter