Wednesday, 21 August 2019 09:55

Dairy high-flyers switch to green

Written by  Nigel Malthus
Maury Leyland and John Penno. Maury Leyland and John Penno.

A prominent couple in New Zealand’s dairy industry are turning to plant-based protein for their next big venture.

Synlait co-founder Dr John Penno and former Fonterra executive Maury Leyland – now married and sharing the surname Leyland Penno – have launched a plant protein company called Leaft Foods with the aim of producing protein from leafy green crops.

The company says it will combine existing and new technology to produce a range of high value protein concentrates for leading food companies worldwide.

It also seeks to play a role in agricultural sector transformation, partnering with farmers to reduce on farm net emissions of nitrogen and methane. 

By using leafy crops that remove nitrogen from soils, Leaft expects to produce protein with a lighter environmental footprint than either animal or grain based sources. 

It will also produce a reduced protein, high carbohydrate, silage-like stock feed – essentially the residue from the protein extraction – which could increase animal performance and reduce nitrogen losses from dairy and beef systems. 

John Leyland Penno said the venture arose out of their looking to help Canterbury farms with their environmental challenges in a way that benefits everyone.

He said the concept of extracting protein from leafy plants is not new. While working as a scientist at Ruakura (before launching what was to become Synlait in 2000), he saw the end of plant protein research there. But he says the value of plant proteins now differs much from then.

They have been working with research institutes, universities, agricultural advisors and farmers to put their system together, and chose to launch the company now as it is time to employ a bigger team and start moving from feasibility to production.

He hopes to be producing the first commercial product in about 18 months.

“If we can get the last of the technical problems solved then it will scale as fast as we can build demand for the product.”

Leyland Penno said it is too early to identify specific crops but they think their process will work with a range of crop species.

“We don’t want to introduce too many things at once. If we can use existing leafy crops that farmers are used to growing, or that there’s good technology for growing, that makes implementation much easier.

“There are a few risky steps along the way but if we can hold those away from the growing end, especially in the first few years, that’s the way we want to do this.”

The Lincoln company does not yet have premises but some parts of the process would initially use spare capacity at existing facilities.

The couple say the global food industry must change in order to responsibly feed a rapidly growing population while protecting the planet, and they want Leaft Foods to be part of the solution.

Maury Leyland Penno said New Zealand’s innovative farmers and business people have used the natural advantages of the climate and environment of Aotearoa New Zealand to create world leading business models, especially in the production, manufacture and export of dairy, beef, lamb and wool commodities. 

“One of the critical factors behind these strengths has been the ability to grow green leafy crops,” she said.

“We have created Leaft Foods to meet the needs of global customers and provide real options to diversify farming and support the changes needed to reduce the environmental issues caused by excess agricultural nitrogen.” 

Leaft general manager Ross Milne said the company hopes to be a catalyst for the food and farming industries to innovate and evolve towards a healthier, sustainable future.

Leaft is now advertising for a farm systems specialist, a food technologist and a process technologist.

More like this

Brighter future

OPINION: The abrupt departure of Synlait chief executive Grant Watson could be a sign that Chinese company Bright Dairy, the new majority owner of the listed company, is taking charge.

'Quite a journey'

Former Synlait chief executive Grant Watson says the past two years have been quite the journey.

Synlait CEO departs

The first change in Synlait’s management team, since China’s Bright Dairy securing 65% ownership, has been announced.

'Mood change' among Synlait farmers

Canterbury milk processor Synlait says some farmer suppliers have been inquiring about the process to remove their cessation notices, handed in earlier this year.

Featured

Editorial: NZ's great China move

OPINION: The New Zealand red meat sector, with support from the Government, has upped the ante to retain and expand its niche in the valuable Chinese market - and the signs are looking positive.

Wool-derived protein eyes $2b market

Keratin extracted from New Zealand wool could soon find its way into products used to minimise osteoporosis, promote gut health, and other anti-inflammatories, says Keraplast chief executive Howard Moore.

Strong uptake of good wintering practices

DairyNZ has seen a significant increase in the number of farmers improving their wintering practices, which results in a higher standard of animal care and environmental protection.

Winter grazing warning

Every time people from overseas see photographs of cows up to their hocks in mud it's bad for New Zealand.

National

OSPRI's costly software upgrade

Animal disease management agency OSPRI has announced sweeping governance changes as it seeks to recover from the expensive failure of…

Machinery & Products

BA Pumps expand

Cambridge based BA Pumps & Sprayers, specialists in New Zealand-made spraying equipment, has acquired Tokoroa Engineering’s product range, including the…

Entries open for innovation award

Fieldays and its renowned Innovation Awards are celebrating their 57th year, marking a longstanding tradition in the agricultural calendar, with…

» Latest Print Issues Online

Milking It

Chinese strategy

OPINION: Fonterra may have sold its dairy farms in China but the appetite for collaboration with the country remains strong.

Not fair

OPINION: The Listener's latest piece on winter grazing among Southland dairy farmers leaves much to be desired.

» Connect with Dairy News

» eNewsletter

Subscribe to our weekly newsletter