Wednesday, 25 July 2012 15:06

Ready to take milk

Written by 

AS FONTERRA’S Kauri factory in Northland kicked into gear on July 5, the cooperative was finishing off $100 million of maintenance upgrade nationwide.

The milk season rolls out over about a month from the top of the North Island to Southland.

Fonterra director New Zealand operations Brent Taylor says the maintenance window this year on its 80 individual plants at 26 sites was smaller than usual because of the big season last season.

“Everything gets the once over – everything gets looked and checked so we start out reliable and keep being reliable for the season,” he told Dairy News.

The Kauri site had a new boiler installed and major work on the water chiller. Fonterra Kauri maintenance engineering manager Rob Woodgates says the team had about five weeks to get the Northland site humming again.

 “We had some pretty ambitious targets to meet but we got there. We’ve done the regular compliance maintenance testing, upgrading parts of our manufacturing equipment, and also done some major work on our drains after the flooding earlier this year. It’s now all hands on deck to process the milk that is coming in.”

Taylor says the annual once over would be New Zealand’s largest maintenance operation, involving precise planning and heavy engineering. 

“It’s no easy feat. We have to get an army of local contractors, as well as our own maintenance and operations teams to replace thousands of bearings, valve kits and flush all of our vats.

“This year our maintenance spend has included everything from major overhauls of equipment, replacing obsolete parts in plants, to putting in the latest technology to improve overall efficiencies and productivity.”

Taylor says he is as keenly interested as anyone in how big the next season will be but is not making any predictions.  But talking to Dairy News from Christchurch where it was 18C and warm like a summer day, he was hopeful.

“We are having a pretty kind winter. Last season was one out of the box because we had a good autumn followed by a good winter, good spring, summer and autumn.

“If we have a good spring we’ll have a good season but it only takes 10 days of bad weather especially in the spring and you are back to a normal season or a bad season. 

“The reality is you can’t really see past the next 10 days – we do our best to get all the forecasts but the reality is, it is largely climate driven,” says Taylor.

More like this

Featured

Gongs for best field days site

Among the regular exhibitors at last month’s South Island Agricultural Field Days, the one that arguably takes the most intensive preparation every time is the PGG Wrightson Seeds site.

Feed help supplements Canterbury farmers meet protein goals

Two high producing Canterbury dairy farmers are moving to blended stockfeed supplements fed in-shed for a number of reasons, not the least of which is to boost protein levels, which they can’t achieve through pasture under the region’s nitrogen limit of 190kg/ha.

National

Lame stories from a country vet

Everyone from experienced veterinarians and young professionals to the Wormwise programme and outstanding clinics have been recognised in this year’s…

Machinery & Products

Amazone extends hoe range

With many European manufacturers releasing mechanical weeding systems to counter the backlash around the use and possible banning of agrochemicals,…

Gong for NH dealers

New Holland dealers from around Australia and New Zealand came together last month for the Dealer of the Year Awards,…

A true Kiwi ingenuity

The King Cobra raingun continues to have a huge following in the New Zealand market and is also exported to…

» Latest Print Issues Online

Milking It

Greenpeace a charity?

OPINION: Should Greenpeace be stripped of their charitable status? Farmers say yes.

Synlait's back

OPINION: After years of financial turmoil, Canterbury milk processor Synlait is now back in business.

» Connect with Dairy News

» eNewsletter

Subscribe to our weekly newsletter