Friday, 13 July 2012 10:35

$100m fix as tankers roll

Written by 

Milk tankers have started rolling out of Northland this week while the remaining Fonterra manufacturing sites are in the final stages of a $100 million maintenance upgrade.

Fonterra Kauri maintenance engineering manager Rob Woodgates says the team had about six weeks to get the Northland site humming again before the new season kicked off again.

"With such a busy season previously, we really only had one window of opportunity to do this kind of work and optimise our kit for the next 12 months," he says.

"We had some pretty ambitious targets to meet but we got there. We've done the regular compliance maintenance testing, upgrading parts of our manufacturing equipment, and also done some major work on our drains after the flooding earlier this year. It's now all hands on deck to process the milk that is coming in."

Director NZ operations Brent Taylor says each winter when milk flows have eased back, and with many of the cooperative's 26 sites not in production mode, the site teams focus on ensuring their equipment is in top working order.

"This would be one of New Zealand's largest maintenance operations, involving some precise planning and heavy engineering. This year we're spending in excess of $100 million across our sites to get them back in peak condition for the new dairy season," he says.

"It's no easy feat. We have to get an army of local contractors, as well as our own maintenance and operations teams to replace thousands of bearings, valve kits and flush all of our vats.

"We had record amounts of milk flow through our sites last season which meant we had to run most of our plants longer than usual. The shut down period gives our teams the chance to give everything the once over and upgrade any equipment which needs it, so that we can hit the ground running when the milk starts coming again."

Taylor says the cooperative puts a lot of effort into improving its operations to ensure the products it exports to customers around the world are of the best quality.

"In the peak of the season, we've got over 80 million litres of milk arriving from the farms of our 10,500 farmer shareholders each day. New Zealand farmers are known for producing top quality milk and we need to make sure our plants are running at optimum condition so we can maintain that quality right through to processing," he says.

"This year our maintenance spend has included everything from major overhauls of equipment, replacing obsolete parts in plants, to putting in the latest technology to improve overall efficiencies and productivity."

More like this

Fonterra's in good shape

Fonterra released its interim results last month, showing a continuation of the strong earnings performance delivered by the co-op through the 2023 financial year. Here’s what Fonterra chair Peter McBride and chief executive Miles Hurrell said about the results…

China trade

OPINION: Last week's revelation that data relating to New Zealand MPs was stolen amid Chinese state-sponsored cyber espionage targeting two arms of the country’s Parliament could test the long-standing trade relations between the two countries.

Featured

Vaccinate against new lepto strain

A vet is calling for all animals to be vaccinated against a new strain of leptospirosis (lepto) discovered on New Zealand dairy farms in recent years.

TV series to combat food waste

Rural banker Rabobank is partnering with Food Rescue Kitchen on a new TV series which airs this weekend that aims to shine a light on the real and growing issues of food waste, food poverty and social isolation in New Zealand.

National

Frontline biosecurity 'untouchable'

Biosecurity Minister Andrew Hoggard has reiterated that 'frontline' biosecurity services within Ministry for Primary Industries (MPI) will not be cut…

Machinery & Products

New name, new ideas

KGM New Zealand, is part of the London headquartered Inchcape Group, who increased its NZ presence in August 2023 with…

All-terrain fert spreading mode

Effluent specialists the Samson Group have developed a new double unloading system to help optimise uphill and downhill organic fertiliser…

» Latest Print Issues Online

Milking It

Plant-based bubble bursts

OPINION: Talking about plant-based food: “Chicken-free chicken” start-up Sunfed has had its valuation slashed to zero by major investor Blackbird…

» Connect with Dairy News

» eNewsletter

Subscribe to our weekly newsletter