Tuesday, 15 November 2022 15:55

Modified machine created risk that killed worker

Written by  Staff Reporters
Kakariki Proteins Limited was sentenced on Monday in the Palmerston North District Court for health and safety failings. Kakariki Proteins Limited was sentenced on Monday in the Palmerston North District Court for health and safety failings.

A Manawatu factory worker’s death underscores the importance of carrying out a dedicated risk assessment before modifying machinery in a workplace, says WorkSafe.

47-year-old Dwayne Summers died after being trapped and crushed, while using a meal bagging machine at Kakariki Proteins Limited in April 2021. The Feilding business was subsequently charged under the Health and Safety at Work Act 2015.

Kakariki Proteins Limited was sentenced on Monday in the Palmerston North District Court for health and safety failings.

A fine of $350,000 was imposed, with reparations of $130,000 ordered.

A WorkSafe investigation found the machine involved was a replica of another installed at the site. The replica had been modified to fit a new location, creating significant crushing hazards that were overlooked by the business.

The replica machine was also missing a physical barrier between the worker and exposed moving parts. The company’s health and safety consultant was also not an expert in machine guarding.

The investigation found that Kaikariki Proteins did not conduct an adequate risk assessment on the replica, failed to train its staff to use the machine properly, and did not adequately supervise them. There was also no easily accessible lockable isolating switch to stop the machine quickly in an emergency.

“Any business installing a new piece of equipment must identify the risks,” says WorkSafe area investigation manager, Paul West.

“It sounds simple but is so often missed. You might have a machine that works perfectly well, but if you move or replicate it, ask yourself how the device is going to be used and if a hazard has been introduced. If you are bringing in a consultant, make sure they are competent in the job you’re asking them to do,” he says.

“Our investigation findings transcend this particular site and industry. As a country, we owe it to victims like Dwayne Summers to pay closer attention to modified machinery.”

More like this

Tributes for a top farmer

The New Zealand Dairy Industry Awards has acknowledged the tragic passing of Morrinsville farmer Jeff Bolstad.

Featured

Better animal genetic gain system

A governance group has been formed, following extensive sector consultation, to implement the recommendations from the Industry Working Group's (IWG) final report and is said to be forming a 'road map' for improving New Zealand's animal genetic gain system.

SIDE 2025's new schedule, venue

Annual farmer gathering, the South Island Dairy Event (SIDE), is set to make history as it heads to Timaru for the first time.

Taranaki piggery goes solar

Installing 400 solar panels at their Taranaki piggery and cropping operation will have significant environmental, financial and animal welfare benefits for the Stanley family.

Editorial: Keep FTAs coming

OPINION: The dairy industry will  be a major beneficiary of a new free trade deal between NZ and the Gulf Co-operation Council (GCC).

National

Food charity to hold online auction

Meat the Need, New Zealand’s dedicated charity delivering locally sourced protein meals to food-insecure communities, is launching an online National…

Machinery & Products

An ideal solution for larger farms

Designed specifically for large farms that want to drill with maximum flexibility, efficiency and power, the new Lemken Solitair ST…

Landpower increases its offering

Landpower and the Claas Harvest Centre network will launch the Claas Scorpion and Torion material handling solutions to the market…

» Latest Print Issues Online

The Hound

Leaky waka

OPINION: Was the ASB Economic Weekly throwing shade on Reserve Bank governor Adrian Orr when reporting on his speech in…

Know-it-alls

OPINION: A reader recently had a shot at the various armchair critics that she judged to be more than a…

» Connect with Rural News

» eNewsletter

Subscribe to our weekly newsletter