The factory was officially opened last week by Trade Minister Tim Groser, while at the same time the first baby formula product, ‘Pure Canterbury’, was launched.
Synlait’s 51% owner, Chinese company Bright Dairy, is also its first customer and will sell the New Zealand manufactured product for about $80 a can.
“What we are finding is there’s premiums available for products from this part of the world and it’s all about the trust that’s provided when you make and finish a product here when it goes into the market sealed,” says Synlait Milk chief executive John Penno. “If it’s got all the good things about New Zealand sealed up in a can, they’re prepared to pay premiums for that and that’s something you can’t take away.”
Penno says demand for infant formula is growing worldwide and New Zealand is recognised as a source of quality product and that’s what has driven the factory expansion in Dunsandel, Canterbury.
“The infant formula plant we’ve built is very large and it will be supplying lots of different customers – we would expect be supplying up to ten customers in five countries within 12 months,” Penno says.
“Bright is one of our customers, but they’ll be one of many. As a new product coming into the market, we would expect it to start small but grow and Shanghai’s a pretty important market.”
The plant is the largest baby formula maker in the Southern Hemisphere and Synlait general manager Neil Betteridge says it’s also the most sophisticated.
He says the nutritional customers around the world demand the best and you only have one chance to get it right.
“The mix kitchen end, we think, is world leading – we’re mixing up batches to the customers’ specifications that they require in their cans so every can has to be consistent and identical. It’s paramount that we get it correct every time so we’ve invested a lot of money in automation and checking that all those compositional systems are accurate.”
Penno says the move from commodities to higher value products is very significant for Synlait.
“We’re starting to earn more from the same inputs, from the same farms, the same fertiliser, the same labour and it’s so important for us to do that.
“We’re aiming to put as much as we can into finished cans because we can capture the most value for ourselves and for the country the further along the value chain we get. For us, the strategy is about building volumes of this product because it’s so much more valuable than the other products we can make.”
Synlait also unveiled its new branding last week, “repositioning the company as a global nutrition business”. But the strategy for the infant formula is to work with established brands rather than launch products under the Synlait banner.
“The plant’s new, we’re building into this market, we’re learning a huge amount by working in partnership with those people and we’ll see what happens next,” Penno says.
“It takes considerable equity to develop a brand and do it properly so you need to be in a strong financial position which our partners are,” Synlait chairman Graeme Milne added.
“And it’s a careful decision that you would make if you make a decision to go into competition with your customers – sometimes that’s not a very good idea.”
